RESPONSE TO (SUSPECTED) CHLORINE LEAK
All (suspected) chlorine leaks will be treated as a HIGH RISK emergency. Members of the Emergency Response Team, familiar with the chlorine system and trained in the use of Chlorine Emergency Kits will take actions necessary to protect human health and safety.
The minimum personal protective equipment will include supplied air (SCBA or airline), hard hat with face shield, body protection, neoprene rubber gloves, and foot protection. For large chlorine leaks in enclosed locations, a fully encapsulating suit may be necessary.
LEAK DETECTION: Two members of the ERT will attempt to locate the exact point of release. Possible points of release include:
VALVE PACKING GLAND
VALVE SEAT
VALVE INLET THREADS
FUSIBLE PLUG THREADS
SIDE OF CONTAINER
BOTTOM OF CONTAINER
SYSTEM REGULATOR
SYSTEM PLUMBING
If detection is necessary, a cloth wetted with ammonium hydroxide will cause a white cloud of
ammonium chloride in the vicinity of the chlorine leak. Caution must be exercised because a
white cloud will be formed from any chlorine in the area.
LEAKS IN REGULATOR or SYSTEM PLUMBING
If the leak is downstream of the cylinder valve, the ERT should immediately shut off the gas at the cylinder valve, if it is safe to do so.
LEAKS NEAR THE CYLINDER NECK, BASE, or FOOT-RINGS may not be controllable. If the ERT determines that the leak is in a location in which control may be impossible, the area must be cleared of people and the chlorine supplier contacted.
LEAKS WHICH CAN BE CONTROLLED WITH A CHLORINE EMERGENCY KIT
The Table on the next page provides information on leaks for which emergency action can be taken.
CHLORINE EMERGENCY ACTION TABLE
SOURCE OF LEAK EMERGENCY ACTION
VALVE PACKING GLAND
TIGHTEN PACKING NUT
VALVE SEAT
APPLY VALVE OUTLET CAP
VALVE INLET THREADS
TIGHTEN VALVE INTO CYLINDER or APPLY VALVE SEALING KIT
BROKEN OFF VALVE
DRIVE DRIFT PIN INTO VALVE and APPLY VALVE SEALING KIT
VALVE BLOWN OUT
DRIVE DRIFT PIN INTO CYLINDER and APPLY VALVE SEALING KIT
FUSIBLE PLUG THREADS
TIGHTEN PLUG or APPLY PLUG SEALING KIT
FUSIBLE METAL OF FUSIBLE PLUG
APPLY PLUG SEALING KIT.
VALVE STEM ASSEMBLY BLOWN OUT
DRIVE SMALL DRIFT PIN INTO VALVE BODY. MOVE CYLINDER TO ISOLATED
AREA. CONTACT CHLORINE SUPPLIER
SIDE OF CONTAINER
APPLY SIDE LEAK PATCH KIT
Specific details for using the various parts of the CHLORINE EMERGENCY KIT are covered in
the Instructions for the kit which follows. All Emergency Response Team personnel should be
familiar with the use of this equipment.
[ADVANCED CHEMICAL SAFETY, Inc. (ACSafety) acknowledges the cooperation of Chlorine Specialties, Inc. of San Francisco, CA for the information in this section.]